Ceramic Solutions & Services
Precision Ceramics is internationally recognized for our expertise in developing custom technical ceramic solutions. We offer a broad range of ceramics and ultra-precise machining services to rapidly produce custom components. CNC machining of ceramics involves using computer numerical control technology to shape and produce intricate ceramic parts.
Custom Technical Ceramic Solutions
Our Ceramic CNC Machining and Grinding:The importance of CNC machining of ceramics in various industries stems from its high durability, wear resistance, and other valuable qualities, and CNC machining technology can make ceramic parts have better accuracy and a wider range of applications.
Applications Of Ceramic CNC Machining
Automotive
The automotive industry has long recognized the advantages of using CNC-machined ceramic. One of the most commonly CNC machined ceramic parts used in the automotive industry is brake components. Ceramic brake pads provide higher resistance to wear and tear, which makes them last longer than traditional brake pads. Additionally, ceramic brake pads are more effective in dissipating heat generated during braking, leading to better performance and safety. Also, other automotive parts that can be machined using CNC ceramics include spark plugs, valves, gears, and engine blocks.
Medical
In the medical industry, CNC machined ceramic has numerous applications. One of the most frequent applications is orthopedic implants. Ceramic materials are strong, biocompatible, and resistant to corrosion, which makes them an ideal choice for medical implants. Moreover, ceramics can be CNC machined into complex shapes, which are necessary for producing custom implants designed for specific patients. Dental prosthetics, such as crowns, bridges, and implants are also commonly CNC machined from ceramics.
Aerospace
In the aerospace industry, ceramic CNC machining is an essential technology. Ceramic materials can be shaped into complex geometries, and they possess high-temperature resistance, strength, and rigidity, making them ideal for a range of aerospace applications. The parts often machined using advanced ceramics include nozzles, high-temperature engine components, bearings, and electronic insulators.
Electronic and electrical industry
Ceramic CNC machining is commonly used in the electronic and electrical industry to produce parts that have high dielectric properties, and durability and are heat resistant. Some of the CNC machined ceramic components used in the electrical and electronic industry include circuit board heat sinks, vacuum interrupters, substrates, insulators, and microwave components. The heat resistance capabilities of ceramics make it an ideal material for producing parts that can withstand extreme temperatures and harsh environments. These characteristics make ceramics an essential material for many aerospace, automotive, and medical electronics applications.
Ceramic CNC Machining Expert
In conclusion, CNC machining for ceramics is an exceptionally precise and efficient process that delivers numerous advantages over traditional machining methods. The growing use of ceramics in industries such as aerospace, medical, and electronics can be attributed to their outstanding mechanical and thermal properties. Although challenges exist in CNC ceramic machining, such as ceramics’ fragile nature, these obstacles can be overcome with the right experience and expertise.
TECeramic stands out in providing cutting-edge manufacturing solutions for a diverse range of industries. Our focus on advanced CNC machining techniques ensures top-tier precision, accuracy, and efficiency in producing ceramic and other high-performance materials. Our custom manufacturing solution, which includes the option for custom manufacturing, sets us apart by enabling us to address clients’ unique needs and deliver tailored solutions that meet their precise specifications. Consequently, TECeramic has emerged as the preferred choice for businesses seeking a reliable, cost-effective, and innovative manufacturing partner.
This chart is to give an idea for the general tendency of each material group.
Property
|
Ceramics
|
Metals
|
Polymers
|
Refractory
|
Density
|
Low to High
|
Low to High
|
Low
|
Low to Medium
|
Hardness
|
High
|
Medium
|
Low
|
Medium
|
Toughness
|
Low
|
High
|
Medium
|
Low
|
Wear Resistance
|
High
|
Medium
|
Low
|
Medium
|
Tensile Strength
|
Low to Medium
|
High
|
Low
|
Low
|
Compressive Strength
|
High
|
Medium to High
|
Low to Medium
|
Medium
|
Young’s Modulus
|
Medium to High
|
Low to High
|
Low
|
Medium
|
Dimensional Stability
|
High
|
Low to Medium
|
Low
|
–
|
Thermal Expansion
|
Low to Medium
|
Medium to High
|
High
|
Low
|
Thermal Conductivity
|
Medium
|
Medium to High
|
Low
|
Medium
|
Thermal Shock
|
Low
|
Medium to High
|
High
|
Low to Medium
|
Electrical Resistance
|
High
|
Low
|
High
|
–
|
Chemical Resistance
|
High
|
Low to Medium
|
Medium
|
–
|
Oxidation Resistance
|
Medium to High
|
Low
|
Low
|
–
|
Machinability
|
Medium
|
Low
|
Medium
|
–
|
Guiding Questions for Material Selection
In order to select the appropriate material for your application, there are several questions that you should consider:
-
Are the mechanical properties important?
-
Will the part be exposed to wear/friction/impacts?
-
How many pieces are you looking to have made in your first batch?
-
What type of atmosphere will the part be operating in; inert or oxidizing?
-
What is the maximum operating temperature of the component?
-
Will the component experience any thermal shock?
-
Is electrical insulation important?
-
Is thermal conductivity important?
-
How important are tolerances and surface finish?